Microencapsulation: A delivery system to boost poultry health and performance
As demand grows for antibiotic-free poultry, microencapsulation offers a targeted delivery system for organic acids, minerals, botanicals, and essential oils — improving nutrient absorption and enhancing performance, while reducing reliance on medicated feeds.
Antibiotic Reduction: Embracing best practices – read all articles
Since the mid-20th century, the poultry industry has made significant strides in areas such as nutrition, genetics, veterinary medicine and management, resulting in improved feed efficiency, growth performance and meat yield. Recently, there has been growing concern about the environmental impact and food safety implications of animal agriculture. Consumers are increasingly demanding “clean labels” and are willing to pay more for meats that are free from antibiotic residues and raised in disease-free environments.
In response, the poultry industry and allied sectors have reduced or eliminated the use of medicated feeds. Alternative compounds with purported antimicrobial properties, such as organic acids, minerals, botanicals and essential oils, have been explored as replacements in poultry diets to reduce microbial loads in the gut.
A smarter path forward
Most alternative compounds, such as organic acids, minerals, botanicals and essential oils, either alone or in combination, do not directly reduce overall microbial loads in the gut in the same way as antibiotics. Instead, they modulate the gut microflora profile by inhibiting unfavourable bacteria while promoting the fermentation of more favourable species. This promotes gut health through other mechanisms, such as altering gut pH, maintaining protective gut mucins, selecting for beneficial intestinal organisms, enhancing fermentation acids, improving nutrient uptake and boosting humoral immune responses.
Essential oils, which have long been recognised for their antimicrobial activity, have garnered particular attention due to the emergence of antibiotic-resistant bacteria. Produced as secondary metabolites from various plant parts, essential oils represent a promising alternative for livestock production. Research has shown their efficacy in reducing foodborne pathogens, and studies on their mode of action have shed light on their ability to counter antimicrobial resistance and pathogenicity. Strategic use of essential oils can optimise growth as long as they are used in a way that complements their modes of action.
Organic acids are also used to reduce the pH in the small intestine of simple-stomach animals such as pigs and poultry and provide greater resistance to pathogenic bacterial infections. Besides antimicrobial function, organic acids and their salts have a beneficial effect on digestibility, nutrient resorption and the performance of weaned and growing piglets.
The power of slow-release compounds
Antimicrobial effects can be explained by 2 mechanisms. First, by pH falling below 6 in the stomach, which inhibits the growth of pathogenic microorganisms such as coliforms, and secondly, the ability of organic acids to penetrate in their non-dissociated form through the bacterial wall and destroy some specific microorganisms. Bactericidal or bacteriostatic effects of organic acids consist above all in a direct effect of the organic acid anions on bacterial cell walls. For organic acids to function as an effective bacteriostat, they must be delivered and dissociated in the large intestine, where most harmful bacteria such as E.coli reside. They cannot be released in the small intestine alone.
The benefits of using acidic modifiers and organic acids for poultry, however, may be less conclusive. Dietary acidifiers may work better in piglet diets because they have more limited hydrochloric acid production than chicks. Moreover, dietary organic acids are quickly neutralised in the duodenum unless they are delivered to the ileum and below by adsorbent vehicles. Commercial preparations of slow-release microencapsulated blends of organic acids and slow-release mineral compounds that deliver these non-medicated feed additives to the duodenum and beyond are being used to improve gut health in poultry and thus reduce the use of sub-therapeutic levels of antibiotics.
Targeted microencapsulation matters
In 2007, Piva and coworkers, working with piglets in which a diet containing microencapsulated organic acid was fed at a 10-fold lower dose rate compared to the normal dose of unprotected organic acid, demonstrated a similar response in the rate of piglet diarrhoea. This means that a lower dose of protected microencapsulated organic acid was effective and economical in reducing the occurrence of piglet diarrhoea.
In animal studies using Maxx Performance microencapsulation technology to produce precision-targeted-release organic acid preparations for inclusion in the diets of pigs, an increase in villi height, a decrease in piglet diarrhoea, and better feed conversion, which means higher average weight gain and faster time to market, was also apparent. In totality, microencapsulation is being used to deliver compounds with bacteriostatic properties. These compounds, such as organic acids, zinc oxide, copper, and others, are available commercially.
Additionally, our technology is used to microencapsulate combination ingredients to overcome potential interactions. We do so by coating individual particles to prevent leakage. This technology can envelop particles with different shapes and sizes.
Once effectively coated, leakage of the active ingredient particles is prevented so that the active ingredients remain an effective phytogenic compound that can be delivered intact into the colon to promote gut health or alter or enhance the growth of specific microbes in the intestines.
Figure 1 – Improved Feed Conversion Ratio (FCR) by 18%
Real-world results
A blend of organic acids, minerals with bacteriostatic properties, vitamin C (ascorbic acid), an antioxidant and essential oil was microencapsulated and added to a commercial broiler feed at an inclusion rate of 50 grams per metric ton of feed. The objective was to provide a combination blend that would increase antioxidant activity, stimulate the immune system, and reduce microbial loads in the gut and, therefore, improve feed conversion and average daily gain. Feed conversion was increased by 18% while average daily gain was increased by 33%.
These data demonstrate that our company’s microencapsulation targeted delivery system can deliver slow-release microencapsulated blends of organic acids, mineral compounds, antioxidants and essential oils directly to the duodenum and beyond to improve gut health, increase feed efficiency and average daily gain in poultry and thus reduce the use of sub-therapeutic levels of antibiotics.
Further work is ongoing at universities to determine the effect of targeted microencapsulated phytogenic compounds as antimicrobials in poultry.
Figure 2 – Improved Average Daily Gain (ADG) by 33%
What is next?
Microencapsulation has proven its value in delivering non-medicated compounds that enhance poultry gut health and performance. But this is just the beginning. As research continues to refine targeted-release technologies, the potential to replace sub-therapeutic antibiotics with precision-delivered alternatives will only grow. For producers, the path forward isn’t just about removing antibiotics — it’s about adopting smarter, more sustainable solutions that drive productivity from within.
References available on request
